Lean Built: Manufacturing Freedom
Lean Built: Manufacturing Freedom
Henry Holsters and Pierson Workholding
Two successful entrepreneurs talk about manufacturing, lean principles, and the freedom they are pursuing in life and business.
When a Good Employee Isn’t the Right Employee | Lean Built - Manufacturing Freedom E157
Change is inevitable, but how do you get through it without losing your culture? From improving systems and giving honest feedback to hiring the right people and knowing when someone is no longer the right fit, Andrew and Jay share lessons they’ve learned from change over the years. They also dive into why continual improvement matters, how to create a team that’s willing to adapt, and why great leadership often means making difficult but necessary decisions.
Aug 3
40 min
Why Simplicity Beats Complexity in Business | Lean Built - Manufacturing Freedom E156
This week, Andrew and Jay dive into one of the most overlooked competitive advantages in business: simplicity.Inspired by Stuart Brand’s The Maintenance of Everything, they explore why every system naturally drifts toward chaos, and why leaders should must eliminate it.Along the way they discuss why simple systems outperform complicated ones over the long run, the surprising leadership lessons hidden in Waffle House’s infamous order system, how unnecessary complexity creates maintenance nightmares, hiring for curiosity instead of just qualifications, why great communication always requires a closed loop, and the difference between patient hiring and slow hiring.Here's the insane Waffle House video they discuss.
Jul 27
45 min
Your Team Doesn’t See You the Way You Think They Do | Lean Built - Manufacturing Freedom E155
This week, Andrew and Jay are back from vacation and comparing notes on what it takes to unplug without losing momentum. They talk about the transition back into work, why deleting emails can be more productive than answering them, and the systems they rely on to keep their businesses running while they’re away.They then shift into leadership and communication through the lens of Surrounded by Idiots, a book on personality styles and self-perception. Andrew reflects on candid feedback he recently received from his team and how easily leaders can misjudge the way they’re perceived. Jay and Andrew explore healthy conflict, hiring for emotional maturity, decision fatigue, and why understanding different personality types can dramatically improve communication inside an organization.They also discuss how reducing unnecessary choices, from restaurant menus to product catalogs, can create better customer experiences, stronger businesses, and less mental friction for everyone involved.
Jul 20
48 min
Don’t Let AI Do Your Thinking | Lean Built - Manufacturing Freedom E154
This week, Jay and Andrew treating vendors like partners, and why that pays off. They also dive into the evolution of their daily morning meetings, sharing how they’re constantly tweaking the format to make those few minutes more meaningful for their teams.Finally, they tackle AI in manufacturing. Where does it actually save time? Where does it make people worse at thinking? And how do you use it as a tool without letting it become a crutch?
Jul 6
45 min
Why Every Machine Shop Should Take More Shop Tours | Lean Built - Manufacturing Freedom E153
What if one of the fastest ways to improve your machine shop is walking through someone else’s?In this solo episode, Andrew shares lessons from recent shop tours, including visits to manufacturers in Japan and Toyota Material Handling in Columbus, Indiana. He explains why every shop owner and manufacturing leader should regularly visit other facilities, shamelessly borrow great ideas, and expose their teams to new ways of thinking.Andrew explores how shop tours create better benchmarks, reveal simple solutions to stubborn problems, strengthen industry relationships, and help leaders see both their company’s strengths and blind spots. He also reflects on why taking your team along is often even more valuable than going alone, and why the best leaders spend more time listening than talking.
Jun 29
18 min
Your Memory Is Not a Management System | Lean Built - Manufacturing Freedom E152
Andrew shares how a simple magnetic tag meant to prevent a security mistake failed, not because the idea was bad, but because the process wasn’t complete. From there, Andrew and Jay explore Kanban systems, physical signals, mistake-proofing, and why the best systems don’t rely on memory.Along the way, Andrew and Jay trade stories about forgotten garage doors, rusting cast iron, Toyota-inspired fixtures, tool wear, AI, and the difference between hard work and the right work. They reflect on the value of training shoulder-to-shoulder with employees, and why the most effective improvements are often the simplest ones: a tag on a keyring, a fixture that prevents mistakes, or a process that makes the wrong action impossible.Here is the BMW video Jay referenced.And here's the podcast Andrew referenced, Stories are Soul Food.
Jun 22
59 min
The More You Optimize, The More Things Break | Lean Built - Manufacturing Freedom E151
A single drop of coolant shut down an overnight production run that should have been making parts for hours. Nothing crashed or was broken, yet the machine stopped, production stopped, and the schedule slipped.That small failure leads to a bigger discussion about one of the hardest lessons in manufacturing and business: the more optimization you pursue, the more opportunities you create for failure.Andrew and Jay explore the tradeoff between speed and certainty, why complex systems often become fragile systems, and how owners can avoid creating unnecessary chaos in pursuit of efficiency. They discuss lights-out machining, process documentation, SOPs, simplification, customer urgency, and the role leaders play in bringing calm when everyone else is stressed.
Jun 15
47 min
The Hidden Cost of Being the Easy Button (and 14 other lessons from Japan) | Lean Built - Manufacturing Freedom E150
Andrew returns from Japan with 15 lessons that challenged the way he thinks about leadership, training, standards, and continuous improvement. These include thoughts on how leaders accidentally become bottlenecks, why standards drift over time, and what it means to build a culture that surfaces problems instead of burying them.
Jun 8
25 min
Why Great Companies Can’t Be Copied | Lean Built - Manufacturing Freedom E149
What happens when an iconic brand starts fighting its own fans?This week, Andrew and Jay discuss Fender’s controversial cease-and-desist campaign against Strat-style guitar builders and discuss the difference between protecting intellectual property and damaging brand loyalty. What can businesses learn from the backlash?The conversation then shifts to Andrew’s recent trip to Japan, where he spent six days immersed in lean manufacturing, visiting world-class companies, schools, and cultural landmarks. He shares early observations on Japanese efficiency, intentional design, continuous improvement, and why blindly copying another company’s systems is often a mistake.  Along the way, the hosts unpack lessons from Rick Rubin’s The Creative Act, discussing creativity, constraints, improvisation, and why some of our biggest limitations are self-imposed. They wrestle with the relationship between process and innovation, lean thinking versus rigid systems, and how business leaders can create environments where people and ideas can flourish.
Jun 1
56 min
Six Types of Working Genius (w/ John Grimsmo) | Lean Built - Manufacturing Freedom E148
Jay welcomes John Grimsmo of Grimsmo Knives for a wide-ranging conversation on leadership, manufacturing culture, lean systems, and the Six Types of Working Genius assessment. Fresh off implementing the framework with his family and team, John shares how understanding “working genius” helped relieve pressure, clarify leadership frustrations, and reshape the way he thinks about people, meetings, and workflow inside his company.The conversation includes: why some people thrive in tenacity while others burn out, the surprising emotional impact of understanding your frustrations, how working genius creates a shared language across teams, the danger of over-optimization, and more.
May 25
45 min
Load more