On this episode of the Additive Insight podcast, TCT Group Content Manager Sam Davies is joined by Hyliion CEO Thomas Healey. Hyliion is a publicly listed manufacturer of clean modular power generation systems, best known for the KARNO Generator technology it acquired out of GE Aerospace in 2022. When Hyliion made that investment, it also inherited a significant metal additive manufacturing capacity that facilitated the early development of the KARNO technology and is now deployed to manufacture commercial products like the KARNO 200 kilowatt power module. Throughout our discussion, Healy shares more on the capabilities of KARNO, the company's AM workflow and why Hyliion wouldn't have a product without additive. We also discuss how the company has scaled to a fleet of three dozen Metal AM systems and how he expects Hyliion's application of the technology to evolve.

On this episode of the Additive Insight podcast, TCT Group Content Manager Sam Davies is joined by Norsk Titanium VP of Engineering Jack Adams. Norsk Titanium is an FAA-approved and OEM-qualified supplier for structural titanium parts made with its high deposition rate additive manufacturing technology. The company utilises its Rapid Plasma Deposition process to produce commercial aerospace and defence components, with Airbus, Boeing and General Atomics Aeronautical Systems among its publicly announced partners. Throughout the conversation, Adams discusses the fundamentals of the RPD process, the evolution of its Merke machine series, and the applications Norsk is enabling. He also discusses the company’s R&D activity, emerging application opportunities, and what comes next for the company.

On this episode of the Additive Insight podcast, TCT Group Content Manager Sam Davies is  joined by amsight CEO Tim Wischeropp. amsight spun out Fraunhofer IAPT in 2023 and has since brought to market a software platform that is designed to support additive manufacturing users with quality management. Joining the Additive Insight podcast, Wischeropp explains the foundational research that led to the creation of the company, provides his definition for what quality management really is, and shares the key features of the software platform. He also details the impact amsight has had on existing customers, and looks ahead to how the capabilities of the platform might evolve moving forward.

On this episode of the Additive Insight podcast, we sit down with Thomas Batigne, co-founder and President of Lynxter to mark a decade of pioneering silicone 3D printing. From taking big risks to building machines used in hospitals, aerospace, and beyond, Thomas reflects on the journey, the challenges around printing in silicone, and shares what's coming next, including a new  development that will allow productivity to "skyrocket".  On the application possibilities for silicone additive manufacturing, like producing thousands of visors during the pandemic or handbags that ended up on Netflix, Batigne said, "Every part is a story and that I think that's why we do this job and why all of this complexity is worth it."---

On this episode of the Additive Insight podcast, we're joined by Alex Hickson and Matt Bailey of the Aerospace Technology Institute. Hickson and Bailey are both part of the ATI’s Structures, Manufacturing & Materials team, with Hickson serving as Head of Technology and Bailey as a Lead Technologist. Through their roles, Hickson and Bailey have contributed to the development of additive manufacturing and wider technology strategies that seek to support the adoption and application of advanced design and manufacturing techniques. As they join the Additive Insight podcast, the pair provide their perspective on the challenges and opportunities around AM implementation in civil aerospace, while sharing the progress made since the release of its AM strategy in 2024. We also discuss what will be needed to meet net-zero targets by 2050 and how those in industry can support the organisation moving forward.

On this episode of the Additive Insight podcast, Jonathan Rowley joins us to talk about Additive Companion, a new platform designed to help navigate the complex world and parlance of additive manufacturing (AM). Rowley, a qualified architect and Associate Lecturer in MA Design for Industry 5.0 at Central Saint Martins, UAL, shares his 'Raider of the Lost Ark' lightbulb moment with 3D printing, why bringing 'objects' to the forefront of the AM conversation is crucial to successful adoption, and how eight years running a London-based 3D printing bureau equipped him with the tools to help cut through the noise and launch a resource built on purposeful case studies.

On this episode of the Additive Insight podcast, Joe Allison, a 3D printing veteran and the latest inductee to the TCT Hall of Fame, joins us for a conversation spanning over three decades in additive manufacturing. As co-founder of one of the largest suppliers of 3D printed parts back in 1991, Solid Concepts, Allison's contributions to the AM space include the development of industry‑first software tools, such as automated support‑generation software for stereolithography and a universal CAD viewer, right the way through to securing the first third party certified SLS parts for Boeing to taking on 'the funnest job in the industry'. During this conversation, Allison takes us back to 1988 and starting out in the 3D printing Wild West, the brutal process of getting those first Boeing parts certified, and the 'moments of brilliance' that have captured his attention throughout his AM career.

On this episode of the Additive Insight podcast, we're joined by SecurePrint3D founder Ranjith Gopalakrishnan. SecurePrint3D was founded last year and has been granted a patent for a hardware-enforced print authorisation technology that has been designed to facilitate the implementation of distributed additive manufacturing. Distributed manufacturing has long been considered a concept that AM can enable, but several barriers remain, including: the authorisation gap. Though still at an early stage, Gopalakrishnan joins the Additive Insight podcast to explain the capabilities of the hardware-enforced print authorisation technology, where it fits in the existing AM landscape, and how far along the company is on its commercialization journey. He also provides insight into initial research discovery and outlines what success will look like for the company.

On this episode of the Additive Insight podcast, we're joined by XJet CEO Guy Zimmerman. XJet came to market with its NanoParticle Jetting technology nearly a decade ago, and is establishing itself as a supplier of ceramic and metal AM solutions in a range of sectors. Recently, the company has expanded its product portfolio with the Carmel 5000X and Carmel Pro printers, while also expanding into the printing of precious metals. As Zimmerman joins the podcast, he explains what has driven the evolution of its product portfolio, the key considerations that need to be made when building an AM business case, and why his optimism for the AM space is growing. He also outlines his vision for XJet, and tells us what we can expect next from the company.

On this episode of the Additive Insight podcast, we're joined by Amnovis CEO Ruben Wauthle. Amnovis is a manufacturing production service that supplies parts to the medical and industrial sectors. Having first established itself in the medical sector, Amnovis last year produced and delivered its 100,000th implant, with the company increasingly looking to expand its offering to industrial markets. Joining the Additive Insight podcast, Ruben explains the growth of the company over the last five years, shares how it has scaled up its manufacturing operations to produce 60,000 implants a year, and provides details on an ongoing R&D effort to print with multiple materials via metal powder bed fusion technology. He also opens up on his vision for the company moving forward.