Energy Empire
Energy Empire
Energy Empire
Bonus Episode: Dan Shugar on Reshoring Solar Manufacturing (recorded at UNC Clean Tech Summit)
28 minutes Posted Apr 28, 2026 at 2:31 pm.
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Show notes

When COVID broke global logistics in 2020, Dan Shugar made a call most of his peers didn't. Nextpower absorbed over $100 million honoring existing contracts, then built the manufacturing it needed at home.

Today the company has 35+ US factories — including a former Bethlehem Steel mill in Pittsburgh now shipping hundreds of trucks a week — and a backlog north of $5 billion.

Jigar joins SunCast's Nico Johnson to talk with Dan about onshoring through the chaos, why solar and storage are no longer "alternative" energy when they made up 83% of new US power capacity last year, and how Nextpower's culture has kept its team intact across cycles.

Along the way: why the industry's biggest enemy is its own narrative, the $10 million bet ACP made to fix it, and the wedding-guest argument that turned into a video series.


Recorded at the UNC Clean Tech Summit.


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